The injection molding machine manufacturer will share with you the small measures to reduce the failure of the injection molding machine

    Preventive measures to reduce problems of injection molding machine:

    1. Do a good job in publicity and education, so that operators and maintenance workers blindly stop recording, counting and analyzing the problems of injection molding machine, and put forward reasonable suggestions.

    2. Strictly separate the injection molding consumption practice and the characteristics of the injection molding machine, and divide the in-service injection molding machine into three categories: A, B and C, so as to confirm the focus of fault management.

    3. Use monitoring instruments to stop monitoring the key parts of the key injection molding machine, and timely find the signs of defects and deterioration information. Ordinary injection molding machines should also pass through human senses and ordinary detection tools to stop daily spot inspection, patrol inspection, regular inspection (including accuracy inspection), integrity inspection, etc., and focus on controlling the technical status and abnormal phenomenon information of parts, mechanisms and parts that are prone to faults. At the same time, inspection specifications should be formulated to confirm the boundary between normal, abnormal and faulty injection molding machines.

    4. Conduct fault analysis and train injection molding machine maintenance workers to control fault analysis methods.

    5. Fault record is the basic material to complete the fault management of injection molding machine and the original basis for fault analysis and disposal. The record must be complete and correct. After the injection molding machine maintenance workers stop inspection and defect repair on site, they shall carefully fill in the "injection molding machine defect repair form", and the workshop mechanic shall make statistics and Analysis on a monthly basis and submit it to the injection molding machine management supervisor.

    6. In addition to daily control of fault conditions, the maintenance personnel of injection molding machine in the workshop shall gather "fault repair list" and maintenance records on a monthly basis. Through the statistics, sorting and analysis of fault data, calculate the fault frequency and uniform fault distance period of various injection molding machines, analyze the fault dynamics and key fault causes of a single injection molding machine, find out the occurrence law of faults, so as to highlight the key points and take countermeasures, sort out the fault information and analyze the materials and reflect them to the scheme department, so as to arrange preventive repair or improvement measures, It can also be used as the basis for correcting the distance period, inspection contents and specifications of regular inspection.

    7. After the daily patrol inspection of the injection molding machine maintenance workers and the state inspection of the injection molding machine, the status information and fault symptoms obtained, as well as relevant records and analysis materials, the workshop injection molding machine maintenance personnel or the maintenance team leader shall timely arrange the daily maintenance for the existing problems of various types of injection molding machines, make full use of the consumption gap time or holidays, and achieve the prevention first, To control and reduce the occurrence of problems. For some fault signs and hidden dangers that cannot be borne by daily maintenance, it shall be reported to the scheme department to arrange scheme repair.